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DPF-200 Depaneling System

DPF-200 Depaneling System

DPF-200 Depaneling System

The CHP DPF-200 is a manual router table for depaneling PCBs from a panel or multiblock. Simply place the circuit board along the rail and drag it until the cut is completed — no more stress, breaking or tearing of the PCB tabs. Performs the same quality of an expensive automated system but at a much lower cost.

Part Number: DPF-200-E

Availability: Please Call

List Price: $6,499.97

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Details
CHP DPF 200 DEPANELING SYSTEM

The CHP DPF-200 is a manual router table for depaneling PCBs from a panel or multiblock. When using standard blades or manual tools to cut the PCBs from an array on a panel, stress often breaks or tears the PCB tab. The DPF-200 milling cutter cuts the tab with the same quality as an expensive automated system but at a much lower cost.

• SAFETY
The shape of the interchangeable guide rail (Patent pending) assists the operator to safely place and maneuver the PCBs until the cut is completed. This prevents damage to the PCB should the operator insert the wrong size guide rail that does not match perfectly with the geometry and size of the panel’s slot.

• VACUUM PUMP & FILTER SYSTEM
A powerful vacuum pump is mounted directly under the table top, and a vacuum hose connected at the guide rail removes the PCB dust at the source for a clean and healthy work environment.

The fine dust particles are collected by a polyester filter cartridge that is easy to access and clean.

• ESD TABLE CONSTRUCTION
The table is made of steel with a laminated ESD table top to protect against electrostatic discharge.

• MINIMUM VIBRATION
The table’s steel construction provides a sturdy and stable working platform, and the high speed precision spindal operates at speeds up to 60,000 rpm with minimal vibration.

• PORTABLE
ESD zinc coated steel front feet and heavy duty rear casters make the system easy to move to another location.


TECHNICAL FEATURES

• Interchangeable steel guide rail (thickness 1.5 to 2.5 mm)

• Integrated polyester cartridge filter (Class M dust filter suitable for all dust with Occupational Exposure Limits (OEL) of >= mg/m3

• Steel guide rail head is pin located for acccuracy

• Maximum PCB thickness 2.5 mm (customizable to 3.0 mm)

• Pneumatic micro spindle speed up to 60,000 rpm

• Hard steel milling cutter with specific geometry for cutting PCBs and aluminum

• Integrated electrical vacuum system is located directly on the interchangeable guide rail

• Laminated ESD table with Equipotential Bonding Point

• ESD zinc coated front feet and rear locking casters


NOTE:
Guide rail and milling bits NOT included and must be purchased separately
NOTE: Air connection hose kit (PN: 999-216) not included and sold separately. Recommended to order with purchase of DPF-200.


GUIDE RAIL MILLING BITS

1.5 mm
1.6 mm
1.8 mm
1.9 mm
2.0 mm
2.1 mm
2.2 mm
2.3 mm
2.4 mm
2.5 mm



Part Number: DPF-200-E
(see Specifications for details)




Part No. DPF-200-E
Dimensions 64 x 70 x 95 cm (25 x 28 x 37 in)
Necessary Space 164 x 170 cm (65 x 67 in)
Weight 55 kg (121 lbs)
Voltage 120V/60Hz
Power 0.63 kW
Supply Pressure 6 bars (87 psi) - 6 mm ø connection pipe
Compressed Air Consumption Max. 210 L/min. Average 140 L/min
Depression 22 kPa (220 mbar)
Micro-spindle Speed 60,000 RPM Max.
Noise Level 90 dB(A) - Uncertainty 3 dB(A) detected on the operator position.
Vibrations <2.5 m/s^2
Storing Temperature -10°C to 40°C (14°F to 104°F)
Working Temperature 5°C to 40 °C (41°F to 104°F)
Interchangeable Guide Material Hardened and Ground Steel
ESD Safe Yes
Safety Approval  

PCB CHARACTERISTICS

Thickness Max. 2.5mm
Slot length Min. 10.5mm
Slot Width 1.5 - 2.5mm
Slot Width Tolerance 0 / -0.02mm
Isthmus Distance from Components Min. 1mm
PCB Material FR4/CEM/Aluminum*

* For aluminum depaneling, contact American Hakko Products, Inc. for the milling bit specifications

 


CONTENTS

Part Number Description
DPF-200-E Depaneling System
-- Pneumatic lubricator, 1L
-- 2mm Hex key (For interchangeable guide)
-- 3mm Hex key (For support head)
-- 9mm wrench X2 (For milling bit)
-- Screw for interchangeable guide X4
-- Replacement milling bit fitting
-- Instruction Manual
-- Dust Filter Certification

NOTE: Milling bits and Interchangeable guide sold separately